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I. INSTALLATION COURSES
PORTAHOPPERS
GEMCOMATICS
DRYERS AND FORMULATORS
BLENDERS
HEATING PACKAGES
SOLVENT RECOVERY SYSTEMS
GEMCO DISC VALVES
II. OPERATION COURSES
PORTAHOPPERS
GEMCOMATICS
DRYERS AND FORMULATORS
BLENDERS
HEATING PACKAGES
SOLVENT RECOVERY SYSTEMS
GEMCO DISC VALVES
III. MAINTENANCE COURSES
PORTAHOPPERS
GEMCOMATICS
DRYERS
FORMULATORS
BLENDERS
HEATING PACKAGES
SOLVENT RECOVERY SYSTEMS
GEMCO DISC VALVES
IV. TERMS AND CONDITIONS
1. INSTALLATION
1.1 PORTAHOPPERS <TOP>
Course description: receiving of equipment, inspection, riggers
and millwrights, assembly [if required] aligning and leveling and
utilities. Maximum class size: four [4] persons
Instructor: Gemco parts & service dept.
Who should attend: project engineers; contractors
Length of course: eight hours
Course number: I-0011
1.2 GEMCOMATICS <TOP>
Course description: receiving of equipment, inspection, riggers
and millwrights, assembly [if required] aligning and leveling and
utilities. Installation of lift tray.
Maximum class size: four [4] persons
Instructor: Gemco parts & service dept.
Who should attend: project engineers; contractors
Length of course: eight hours
Course number: I-0012
<TOP>
1.3 DRYERS AND FORMULATORS
Course description: receiving of equipment, inspection,
riggers
and millwrights, assembly [if required] align
ing and leveling and
utilities.
Maximum class size: four [4] persons
Instructor: Gemco parts & service dept.
Who should attend: project engineers; contractors
Length of course: eight hours
Course number: I-0013
1.4 BLENDERS <TOP>
Course description: receiving of equipment, inspection, riggers
and millwrights, assembly [if required] aligning and leveling and
utilities. Maximum class size: four [4] persons
Instructor: Gemco parts & service dept.
Who should attend: project engineers; contractors
Length of course: eight hours
Course number: I-0014
1.5 HEATING PACKAGES <TOP>
Course description: receiving of equipment, inspection, assembly
[if required] aligning and leveling and utilities.
Maximum class size: four [4] persons
Instructor: Gemco parts & service dept.
Who should attend: project engineers; contractors
Length of course: eight hours
Course number: I-0015
1.6 SOLVENT RECOVERY SYSTEMS <TOP>
Course description: receiving of equipment, inspection, assembly
[if required] aligning and leveling and utilities.
Maximum class size: four [4] persons
Instructor: Gemco parts & service dept.
Who should attend: project engineers; contractors
Length of course: eight hours
Course number: I-0016
1.7 GEMCO DISC VALVES <TOP>
Course description: receiving of equipment, inspection, assembly
[if required] and bolting arrangements.
Maximum class size: four [4] persons
Instructor: Gemco parts & service dept.
Who should attend: project engineers; contractors
Length of course: eight hours
Course number: I-0017
2. OPERATION
2.1 PORTAHOPPERS <TOP>
Course description: review of all safety interlocks, electrical
panel functions, all pneumatic functions, loading and discharging.
Course incorporates companies S.O.P.'s. Preparation of equipment
for operation is also covered.
Maximum class size: eight [8] persons
Instructor: Gemco parts & service dept.
Who should attend: all shift operators; production supervisors
Length of course: ten hours
Course requirements: equipment S.O.P.'s
Length of course: ten hours
Course number: O-0021
2.2 GEMCOMATICS <TOP>
Course description: review of all safety interlocks, electrical
panel functions, all pneumatic functions, loading and discharging.
Course incorporates companies S.O.P.'s. Preparation of equipment
for operation is also covered.
Maximum class size: eight [8] persons
Instructor: Gemco parts & service dept.
Who should attend: all shift operators; production supervisors
Course requirements: equipment S.O.P.'s
Length of course: ten hours
Course number: O-0022
2.3 DRYERS AND FORMULATORS <TOP>
Course description: review of all safety interlocks, electrical
panel functions, all pneumatic functions, loading and discharging.
Course incorporates companies S.O.P.'s. Preparation of equipment
for operation is also covered.
Maximum class size: eight [8] persons
Instructor: Gemco parts & service dept.
Who should attend: all shift operators; production supervisors
Course requirements: equipment S.O.P.'s
Length of course: sixteen hours
Course number: O-0023
2.4 BLENDERS <TOP>
Course description: review of all safety interlocks, electrical
panel functions, all pneumatic functions, loading and discharging.
Course incorporates companies S.O.P.'s. Preparation of equipment
for operation is also covered.
Maximum class size: eight [8] persons
Instructor: Gemco parts & service dept.
Who should attend: all shift operators; production supervisors
Course requirements: equipment S.O.P.'s
Length of course: eight hours
Course number: O-0024
2.5 HEATING PACKAGES <TOP>
Course description: review of all safety interlocks, electrical
panel functions, all pneumatic functions, course incorporates companies
S.O.P.'s. preparation of equipment for operation is also covered.
Maximum class size: eight [8] persons
Instructor: Gemco parts & service dept.
Who should attend: all shift operators; production supervisors
Course requirements: equipment S.O.P.'s
Length of course: two hours
Course number: O-0025
2.6 SOLVENT RECOVERY SYSTEM <TOP>
Course description: review of all safety interlocks, electrical
panel functions, all pneumatic functions, course incorporates companies
S.O.P.'s. preparation of equipment for operation is also covered.
Maximum class size: eight [8] persons
Instructor: Gemco parts & service dept.
Who should attend: all shift operators; production supervisors
Course requirements: equipment S.O.P.'s
Length of course: two hours
Course number: O-0026
2.7 GEMCO DISC VALVES <TOP>
Course description: review of all safety interlocks, electrical
panel functions, all pneumatic functions, course incorporates companies
S.O.P.'s. preparation of equipment for operation is also covered.
Maximum class size: eight [8] persons
Instructor: Gemco parts & service dept.
Who should attend: all shift operators; production supervisors
Course requirements: equipment S.O.P.'s
Length of course: eight hours
Course number: O-0027
3 MAINTENANCE
3.1 PORTAHOPPERS <TOP>
Course description: review of all lockout procedures. Lubrication
and grease procedures for main drive reducer; right angle reducer;
air clutch; air systems; casters; motors. Repair procedures for
over the shaft rotary union; air cylinders; air brakes; casters.
Adjustment procedures for positioning cams; lift cylinders; air
brakes; air clutch; belts. All trainees will be required to complete
the various procedures. Record keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety
lockout procedures. Seal repair kits.
Length of course: thirty hours
Course number: M-0031
3.1A PORTAHOPPER AGITATORS <TOP>
Course description: repacking of agitator; repair and removal
of agitator shaft.
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Replacement bearings and packing.
Length of course: sixteen hours
Course number: M-0031A
3.2 GEMCOMATICS <TOP>
Course description: review of all lockout procedures. Lubrication
and grease procedures for main drive reducer; right angel reducer;
mechanical clutch; air systems; motors. Repair procedures for over
the shaft rotary union; air cylinders; air brakes. Adjustment procedures
for positioning cams; lift cylinders; air brakes; belts. All trainees
will be required to complete the various procedures. Record keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Seal repair kits.
Length of course: thirty hours
Course number: M-0032
3.2A GEMCOMATIC AGITATORS <TOP>
Course description: repacking of agitator; repair and removal
of agitator shaft.
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Replacement bearings and packing.
Length of course: sixteen hours
Course number: M-0032A
3.3 DRYERS <TOP>
Course description: review of all lockout procedures. Lubrication
and grease procedures for main drive reducer; motors. Repair procedures
for over the shaft rotary union; air brakes. Adjustment procedures
air brakes; belts. Re-packing of the vacuum tube. Repair and removal
of the vacuum tube. All trainees will be required to complete the
various procedures. Record keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Seal repair kits and tube bearings
Length of course: forty hours
Course number: M-0033
3.4 FORMULATOR <TOP>
Course description: review of all lockout procedures. Lubrication
and grease procedures for main drive reducer; vari-drive motor;
agitator motor. Repair and removal procedures for vacuum tube; agitator
shaft and mechanical seal; over the shaft rotary union; air brakes;
vari-drive belts. Adjustment procedures air brakes; belts. Re-packing
of the vacuum tube and agitator. All trainees will be required to
complete the various procedures. Record keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Seal repair kits, tube bearings and packing. Agitator
bearings, mechanical seal and packing. Vari-drive belt.
Length of course: fifty hours
Course number: M-0034
3.5 BLENDERS <TOP>
Course description: review of all lockout procedures. Lubrication
and grease procedures for main drive reducer; motors. Repair procedures
for over the shaft rotary union; air brakes. Adjustment procedures
air brakes; belts. All trainees will be required to complete the
various procedures. Record keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Seal repair kits.
Length of course: twenty four hours
Course number: M-0035
3.5A BLENDER AGITATORS <TOP>
Course description: repacking of agitator; repair and removal
of agitator shaft.
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Replacement bearings and packing.
Length of course: sixteen hours
Course number: M-0035A
3.6 HEATING PACKAGES <TOP>
Course description: review of all lockout procedures. Lubrication
and grease procedures for drive motor. Repair of circulating pump.
All trainees will be required to complete the various procedures.
Record keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Seal repair kits.
Length of course: sixteen hours
Course number: M-0036
3.7 SOLVENT RECOVERY SYSTEMS <TOP>
Course description: review of all lockout procedures. Lubrication
and grease procedures for drive motor. Repair of vacuum pump. All
trainees will be required to complete the various procedures. Record
keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Packing.
Length of course: sixteen hours
Course number: M-0037
3.8 GEMCO DISC VALVES <TOP>
Course description: review of all lockout procedures. Repair
and replacement of valve shaft[s],seat ring and eccentric bushings.
Adjusting valve clearances. Record keeping
Maximum class size: three [3] persons
Instructor: Gemco parts & service dept.
Who should attend: maintenance supervisor and personnel
Course requirements: maintenance log procedures; safety lockout
procedures. Valve seal kit.
Length of course: sixteen hours
Course number: M-0038
TRAINING COURSE:
Terms & Conditions <TOP>
A. All training courses consist of seminars, demonstrations and
hands-on involvement.
B. All training courses lead to certification after personnel show
a proficiency in course objectives and successful completion.
C. All courses require a 50 %,non-refundable deposit; payable two
[2] weeks prior to course start dates: balance is due and payable
at completion of individual courses.
D. All courses can be schedule through out the year.
Contact Gemco for pricing on installation,
operation and maintenance courses.
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