GEMCO Blog

GEMCO blenders have proven to deliver superior yields, consistently achieving up to 99% efficiency compared to the 80-90% typical of traditional ribbon blenders. This efficiency is due to GEMCO’s innovative design, which minimizes material loss and dust. Recent customer success stories highlight significant improvements in yield, safety, and cost savings, with one client saving $3.2 million annually. GEMCO’s robust, long-lasting equipment and advanced features like recipe management and moisture measurement further enhance production efficiency and consistency.

At GEMCO, we lead the industry in industrial mixing and drying equipment. Our machines, tested rigorously and used daily, provide unmatched reliability and efficiency. Discover how our engineering expertise and trusted partnerships, including with Advanced Powder Solutions, make us the global authority in powder processing.

Discover how GEMCO blenders revolutionize nutraceutical production with uniform blending, reduced times, and cost savings. Perfect for tablets, capsules, and more.

GEMCO’s Sampling Device Ensuring Contained and Safe Sampling Maintaining the integrity of the product during the sampling process is very important. GEMCO’s innovative sampling device offers a solution that ensures contained sampling, preventing any exposure to the exterior atmosphere. This advancement is especially beneficial for pharmaceutical manufacturers who need to perform in-process safety checks without compromising their batches. The device is welded into the side of the blender or the cover. It features a small fringe attached to a valve,…

Powder Processing Optimization: Overcoming Common Challenges with GEMCO Solutions While people love the efficiency and quality that advanced powder processing can bring, there are some common pain points: Dust and Contamination: Powder processing can generate a lot of dust, which can lead to contamination and health hazards if not properly managed.Equipment Downtime: Unexpected breakdowns or maintenance can halt production, leading to costly delays.Inconsistent Quality: Variability in the final product can be frustrating, especially when precision is crucial.Complex Setup and Calibration:…

GEMCO Lip Seals vs. Rope Packing: Superior Sealing for High-Speed Shafts Discover why GEMCO lip seals outperform traditional rope packing in pharmaceutical applications, offering superior sealing efficiency, contamination prevention, and ease of maintenance. In pharmaceutical environments, traditional high-speed shaft sealing methods, such as oil-impregnated Teflon packing and mechanical compression, often fall short despite their cost-effectiveness. This blog post explores the performance of these conventional seals compared to GEMCO lip seals, emphasizing the superior sealing efficiency, contamination prevention, and ease of…

GEMCO: Precision Mixing Solutions for Cement, Grout, & Pavers The cement, grout, and paver industry may seem simple, but it often involves complex processes and precise formulations. These materials, composed of a blend of calcium, silica, aluminum, iron, pigments, and other elements, demand meticulous handling to achieve desired properties. From the sturdy foundation of a building to the aesthetic appeal of outdoor spaces, the applications are diverse, yet united by a common challenge: achieving consistent, high-quality mixtures. GEMCO’s Solution Traditionally,…

GEMCO Insecticide & Pesticide Industry The insecticide and pesticide industry shifts towards safer and more effective products with lower toxicity levels. Consumers are increasingly demanding organic agricultural products, pushing manufacturers to adapt. GEMCO’s equipment plays a vital role in this transition by enabling the sustainable production of high-quality and uniform products. This blog post explores GEMCO’s experience in this specific industry, highlighting the challenges manufacturers face and how GEMCO’s technology provides solutions. Challenges The most common complaints remain low yields…

GEMCO BLENDING FOR HIGH-PERFORMANCE THERMOPLASTICS We take for granted the countless everyday items made of thermoplastics, from water bottles to the sturdy frames of our eyeglasses. But what gives these materials their strength, versatility, and consistent quality? The answer lies in a crucial step in the manufacturing process: tumble blending. GEMCO’s affiliate company Advanced Powder Solutions (APS) had a client in the thermoplastics industry, facing challenges in achieving consistent color and efficient blending for their products. In this blog post,…

Powder & Bulk Solids: FROM NANOPARTICLE AGGLOMERATION PROBLEM TO PERFECT TUNGSTEN POWDER FLOW Tungsten is a heavy metal powder that, in our testing, had a typical density ≈ of 700 lb/cu ft. It is frequently used in fields like aerospace and medicine because of its exceptional strength, hardness, corrosion resistance, and high melting point (6,170˚F). Yet, its processing difficulties–particularly at the nanoscale–can limit its potential for uses like 3D printing. Advanced Powder Solutions (APS), GEMCO’s affiliate company, helped a customer…

ADDITIVE MANUFACTURING IN AEROSPACE The aerospace industry is undergoing a revolution. New materials, such as high-performance polymers, are enabling the creation of lighter, stronger, and more efficient aircraft. At the forefront of this transformation are GEMCO and its affiliate company, Advanced Powder Solutions (APS). Innovation APS has a proven track record of success in the aerospace industry. One example is their collaboration with an aerospace company on a unique polymer for aircraft insulation and adhesives. This material needs to withstand…

Mixing & Drying: Dry Bakery Industry The dry bakery industry relies on a variety of powdered ingredients to create the delicious and visually appealing baked goods we all know and love. But before these starches and additives reach their final destination, they often require meticulous processing to ensure consistent quality. This blog post explores the challenges faced by manufacturers in the dry bakery industry when it comes to mixing and drying, and the solutions offered by GEMCO and its affiliate…