GEMCO Blog

ADDITIVE MANUFACTURING IN AEROSPACE The aerospace industry is undergoing a revolution. New materials, such as high-performance polymers, are enabling the creation of lighter, stronger, and more efficient aircraft. At the forefront of this transformation are GEMCO and its affiliate company, Advanced Powder Solutions (APS). Innovation APS has a proven track record of success in the aerospace industry. One example is their collaboration with an aerospace company on a unique polymer for aircraft insulation and adhesives. This material needs to withstand…

Mixing & Drying: Dry Bakery Industry The dry bakery industry relies on a variety of powdered ingredients to create the delicious and visually appealing baked goods we all know and love. But before these starches and additives reach their final destination, they often require meticulous processing to ensure consistent quality. This blog post explores the challenges faced by manufacturers in the dry bakery industry when it comes to mixing and drying, and the solutions offered by GEMCO and its affiliate…

GEMCO MIXING & DRYING SOLUTIONS FOR FOOD MANUFACTURERS In the rapidly evolving food industry, innovation intersects with regulation, and companies like GEMCO are leading the way in providing sophisticated powder solutions. The food industry is diverse, and powders are integral to various applications. From enhancing flavors to ensuring convenient consumption, food powders serve multiple purposes. GEMCO specializes in producing industrial tumble mixers and dryers, while its affiliate company, Advanced Powder Solutions (APS), focuses on contract powder manufacturing. Together, they offer…

GEMCO COSMETICS MIXING EQUIPMENT The cosmetics industry demands flawless formulations and consistent results. At GEMCO, we take pride in delivering tailor-made solutions to produce blends that meet your exact requirements consistently. Our industry-leading tumble mixing and drying technology delivers precision, guaranteeing the lowest possible standard deviation. This translates to perfect color matching, achieving consistent pigment distribution for on-point shades that never deviate. Our innovative process also ensures consistent texture and precise particle size, delivering the luxurious feel and optimal performance…

APS – Mitigating Dust Explosions Mitigating the risk of dust explosions in facilities requires careful consideration and implementation of simple yet effective techniques. Through the lens of Advanced Powder Solutions (APS), we highlight how proactive risk management can transform facilities into bastions of safety, fostering a culture of resilience and preparedness in the face of potential hazards. Advanced Powder Solutions (APS) While APS primarily deals with relatively safe products such as cosmetics, foods, nutraceuticals, pigments, and plastics, the powders involved…

GEMCO Blender Upgrades: Laser Scanning Technology GEMCO® is introducing Personal Protection Barriers – Laser Scanning Technology that helps enhance industrial safety. This innovative system replaces traditional barriers with a network of lasers, creating a virtual safety zone that prioritizes operator safety without sacrificing efficiency. Let’s explore how laser scanning technology is transforming the future of blending. GEMCO’s Porta Hopper Equipped with Laser Scanning Technology Traditional Safety Measures: Limitations and Drawbacks Safety should always be the top priority in any manufacturing…

TRANSFORMING BLENDING PROCESSES WITH AGITATION Benefits of GEMCO’s Agitator The benefits of transforming blending processes with agitation go beyond simply solving the clumping problem. Here are some of the key advantages: Streamlined Workflow: Reduced reliance on pre-blends and faster blending times significantly streamlines the production process, saving time and resources.Cost Savings: Minimized material waste, reduced cleaning requirements, and faster production translate to substantial cost reductions.Improved Quality: Consistent, high-quality blends boost customer satisfaction and brand reputation.Enhanced Safety: The agitator’s efficient dust containment contributes to a cleaner and safer work…

BACK-TO-BASICS APPROACH Advanced Powder Solutions (APS) specializes in transforming challenges into triumphs through creative drying and mixing solutions. This case study explores their journey, where a seemingly simple task – creating brown sugar – led to a valuable discovery. Challenge APS was approached by a client seeking to develop a method for coating sugar crystals with flavor extract. They wanted to use a single machine for drying, extracting, and coating. The first part of the experiment was very successful. By…

BEAUTY WITH BENEFITS: REPLACING TALC WITH CORNSTARCH IN COSMETICS Introduction Talc is a common cosmetic ingredient that adds smoothness, absorbs moisture, improves the texture of products, and it has been in use for decades. However, concerns surrounding the potential presence of asbestos in talc with its carcinogenic properties have prompted cosmetic companies to seek alternative ingredients that are both safe and effective. Due to concerns about the presence of asbestos in talc, companies are looking for alternative ingredients. One such…

NAVIGATING MOISTURE CHALLENGES IN POWDER PROCESSING Introduction Moisture, often underestimated, plays a pivotal role in powder processing—an integral phase in industries like pharmaceuticals, food production, and chemical manufacturing. It is crucial to efficiently handle moisture during powder processing, to avert issues that can jeopardize product quality, process efficiency, and safety. This article explores the specific challenges moisture poses in powder processing and offers practical solutions tailored for technical professionals. Challenges in the Spotlight Flowability and Cohesion Concerns Moisture can transform…

NEW PROCESS FOR INFUSING FRAGRANCE INTO POLYMER MATERIAL Introduction Polymer material is a versatile and innovative product that can be used for various applications, such as packaging, insulation, electronics, and more. However, one of the challenges of using polymer material is how to infuse fragrance into it without compromising its quality or performance. The customer who had this problem contacted Advanced Powder Solutions (APS), GEMCO’s sister company and a leading contract manufacturer that provides customized solutions. APS has been in…

Overcoming Agglomeration Challenge The Challenge A leading manufacturer of nutraceutical supplements, flavors, and other products for the food industry faced a complex agglomeration (the process or result of gathering or sticking together in a mass or group) problem. They wanted to produce agglomerated beads from a 20-component blend nutraceutical, which could be put into capsules. This required a certain level of flowability and uniformity of the beads. However, their original process used a lot of water, which melted the sugar-like…