GEMCO Blog

GEMCO MIXING & DRYING SOLUTIONS FOR FOOD MANUFACTURERS In the rapidly evolving food industry, innovation intersects with regulation, and companies like GEMCO are leading the way in providing sophisticated powder solutions. The food industry is diverse, and powders are integral to various applications. From enhancing flavors to ensuring convenient consumption, food powders serve multiple purposes. GEMCO specializes in producing industrial tumble mixers and dryers, while its affiliate company, Advanced Powder Solutions (APS), focuses on contract powder manufacturing. Together, they offer…

GEMCO COSMETICS MIXING EQUIPMENT The cosmetics industry demands flawless formulations and consistent results. At GEMCO, we take pride in delivering tailor-made solutions to produce blends that meet your exact requirements consistently. Our industry-leading tumble mixing and drying technology delivers precision, guaranteeing the lowest possible standard deviation. This translates to perfect color matching, achieving consistent pigment distribution for on-point shades that never deviate. Our innovative process also ensures consistent texture and precise particle size, delivering the luxurious feel and optimal performance…

APS – Mitigating Dust Explosions Mitigating the risk of dust explosions in facilities requires careful consideration and implementation of simple yet effective techniques. Through the lens of Advanced Powder Solutions (APS), we highlight how proactive risk management can transform facilities into bastions of safety, fostering a culture of resilience and preparedness in the face of potential hazards. Advanced Powder Solutions (APS) While APS primarily deals with relatively safe products such as cosmetics, foods, nutraceuticals, pigments, and plastics, the powders involved…

GEMCO Blender Upgrades: Laser Scanning Technology GEMCO® is introducing Personal Protection Barriers – Laser Scanning Technology that helps enhance industrial safety. This innovative system replaces traditional barriers with a network of lasers, creating a virtual safety zone that prioritizes operator safety without sacrificing efficiency. Let’s explore how laser scanning technology is transforming the future of blending. GEMCO’s Porta Hopper Equipped with Laser Scanning Technology Traditional Safety Measures: Limitations and Drawbacks Safety should always be the top priority in any manufacturing…

TRANSFORMING BLENDING PROCESSES WITH AGITATION Benefits of GEMCO’s Agitator The benefits of transforming blending processes with agitation go beyond simply solving the clumping problem. Here are some of the key advantages: Streamlined Workflow: Reduced reliance on pre-blends and faster blending times significantly streamlines the production process, saving time and resources.Cost Savings: Minimized material waste, reduced cleaning requirements, and faster production translate to substantial cost reductions.Improved Quality: Consistent, high-quality blends boost customer satisfaction and brand reputation.Enhanced Safety: The agitator’s efficient dust containment contributes to a cleaner and safer work…

BACK-TO-BASICS APPROACH Advanced Powder Solutions (APS) specializes in transforming challenges into triumphs through creative drying and mixing solutions. This case study explores their journey, where a seemingly simple task – creating brown sugar – led to a valuable discovery. Challenge APS was approached by a client seeking to develop a method for coating sugar crystals with flavor extract. They wanted to use a single machine for drying, extracting, and coating. The first part of the experiment was very successful. By…

BEAUTY WITH BENEFITS: REPLACING TALC WITH CORNSTARCH IN COSMETICS Introduction Talc is a common cosmetic ingredient that adds smoothness, absorbs moisture, improves the texture of products, and it has been in use for decades. However, concerns surrounding the potential presence of asbestos in talc with its carcinogenic properties have prompted cosmetic companies to seek alternative ingredients that are both safe and effective. Due to concerns about the presence of asbestos in talc, companies are looking for alternative ingredients. One such…

NAVIGATING MOISTURE CHALLENGES IN POWDER PROCESSING Introduction Moisture, often underestimated, plays a pivotal role in powder processing—an integral phase in industries like pharmaceuticals, food production, and chemical manufacturing. It is crucial to efficiently handle moisture during powder processing, to avert issues that can jeopardize product quality, process efficiency, and safety. This article explores the specific challenges moisture poses in powder processing and offers practical solutions tailored for technical professionals. Challenges in the Spotlight Flowability and Cohesion Concerns Moisture can transform…

NEW PROCESS FOR INFUSING FRAGRANCE INTO POLYMER MATERIAL Introduction Polymer material is a versatile and innovative product that can be used for various applications, such as packaging, insulation, electronics, and more. However, one of the challenges of using polymer material is how to infuse fragrance into it without compromising its quality or performance. The customer who had this problem contacted Advanced Powder Solutions (APS), GEMCO’s sister company and a leading contract manufacturer that provides customized solutions. APS has been in…

Overcoming Agglomeration Challenge The Challenge A leading manufacturer of nutraceutical supplements, flavors, and other products for the food industry faced a complex agglomeration (the process or result of gathering or sticking together in a mass or group) problem. They wanted to produce agglomerated beads from a 20-component blend nutraceutical, which could be put into capsules. This required a certain level of flowability and uniformity of the beads. However, their original process used a lot of water, which melted the sugar-like…

Mastering Metal Powder Blending Challenge Precision and consistency are crucial in the world of manufacturing. A leading high-tech company faced a challenge: blending different metal powders effectively, including tungsten, nickel, and iron, each with distinct properties. Advanced Powder Solutions (APS), a trusted name in powder processing, came to the rescue. APS, a sister company of GEMCO, is known for its expertise in handling various powders for various industries. The Testing Process To tackle the metal powder blending challenge, APS used…

Improving Metal Powder Processing & Reclamation The Challenge The customer contacted Advanced Powder Solutions (APS), GEMCO’s sister company, to help them with the optimization of their metal powders and reclamation processes for 3D printing. APS is a facility that specializes in powder processing and contract manufacturing for various industries. The customer produces powders for various industries, such as aerospace, medical, and automotive. Their products are used for 3D printing, plasma deposition, and other advanced processes. The customer wanted to improve…